Tiếng Việt
Don’t let one obsolete VFD halt your entire production line.
LEAN-TES — MRO & migration partner serving 30+ FDI factories in Vietnam. Free on-site survey · 7-day report · 3 clear options · 12-month warranty.
The obsolete reality inside your plant
After 10–20 years of operation, large portions of PLCs · VFDs · HMIs · servos · sensors · I/O modules have been discontinued by the OEM. But your line still has to run 24/7.
⛔ You can’t stop the line
Every hour of downtime costs USD 2,000–20,000 in lost revenue. “Stop & wait” is not an option.
📦 No replacement available
Old vendors can’t quote. OEM lead times stretch to 16–24 weeks. Counterfeits flood the market.
📉 Reliability decay
MTBF on 10+ year-old equipment degrades exponentially. Each repair triggers the next failure.
🔬 Old parts suffer from
Capacitor oxidation · depleted PLC RAM batteries · firmware loss · cracked driver boards · brittle plastic.
4 challenges your team faces every day
Daily headaches for Maintenance Managers · Plant Directors · Procurement Leads — and LEAN-TES has a solution for each.
⚠ Downtime pressure
Lost production = lost contracts · missed year-end bonuses · damaged trust with end customers.
💰 Limited CapEx budget
Can’t do a single full swap. Needs a 3–5-year migration roadmap aligned with planned shutdowns.
💻 Legacy software
Step5 · RSLogix 500 · GX Developer · Concept · Modsoft — must be converted to TIA Portal · Studio 5000 · GX Works 3.
👨🔧 In-house skill loss
Engineers who understand the legacy system are retiring. No knowledge successor for old drives, old PLCs.
LEAN-TES process — 6 steps from intake to handover
A standardized methodology applied consistently across 30+ FDI factories.
On-site survey
Engineer visits plant · photographs nameplates · catalogues assets · interviews maintenance team · documents pain points.
Assessment & risk analysis
Lifecycle lookup (Active · NRND · LTB · EOL · Obsolete) · classify P1/P2/P3/P4 · compute risk score · prioritize.
Status report & solution proposal
7-day report · 3 parallel options (NOS · Refurbished · Modern Replacement) · 5-year TCO comparison.
Phased migration
Critical P1 first · pilot 5–10 items · roll-out aligned with planned shutdowns · zero production disruption.
Full retrofit (single shutdown)
For lines > 15 years old · complete overhaul during one shutdown · turn-key delivery · full commissioning.
Hardware + Software
PLC program conversion · HMI screen upgrade · IIoT network config · operator training · full documentation.
3 options LEAN-TES proposes for every obsolete item
Always 3 choices — the customer balances time · budget · long-term plan.
LEAN-TES by the numbers
LEAN-TES × the automation OEM network
We partner with leading brands to deliver end-to-end migration — from NOS to modern replacement, from hardware to TIA Portal · Studio 5000.
